500%
Throughput Increase
90%
Inventory Reduction
$22M
Saved Per Region
100%
On-Time Delivery
14
Azure Regions Launched
Filter by:
Small Manufacturing
45%
Sales Growth
M&A Turnaround: From Chaos to Profitable Growth
A manufacturing company facing sustained financial losses after M&A activity created two conflicting operating cultures. Missed deliveries, declining quality, and no standard processes. Partnered to reset strategy, implement JIT manufacturing, and build leadership accountability. Sales grew 45% in one year. Gross profit improved 30%. Two cultures became one operating model.
TurnaroundM&A IntegrationJIT ManufacturingLeadership Development
Results
45%
Sales increase within one year
30%
Gross profit improvement
45%
Direct labor productivity increase
30%
Inventory reduction
Small Manufacturing
90%
Inventory Reduction
Chapter 11 Stabilization: Survival Under Extreme Constraint
A manufacturing company in Chapter 11 bankruptcy with severe cash constraints, disrupted operations, and unreliable delivery performance. Retained as Director of Operations to stabilize the business without external capital. Applied Lean and Six Sigma pragmatically, built a SIOP program, and established supply pull systems. The business stabilized. Cash freed up. Customer trust restored.
Bankruptcy TurnaroundLean / Six SigmaSIOPSupply Chain
Results
90%
Finished goods inventory reduction
75%
WIP inventory reduction
100%
On-time delivery within 48 hours
60%+
Raw material reduction
Large Manufacturing
95%
On-Time Production
From 20% to 95% Schedule Adherence
A discrete manufacturing operation with chronic delivery failures, quality issues across multiple production stages, and low morale from constant firefighting. Built a cross-functional CI team, fixed quality at the source, reset purchasing policies with ABC analysis, and established clear metrics and ownership. Production became predictable. Cash freed. Teams rebuilt confidence.
Schedule AdherenceQuality ImprovementInventory TurnsContinuous Improvement
Results
95%+
On-time production (from 20%)
80%
Roll throughput yield improvement
2x
Inventory turns doubled (2x to 4x)
Internet Retail
500%
Throughput Increase
Built Fulfillment From Zero: 500% Throughput
A retail startup with rapid growth and no defined warehouse, shipping, or receiving processes. High risk of delays and customer dissatisfaction. Designed the fulfillment operation from scratch — workflows, layout, slotting, team training, and software integration. Throughput increased 500%. Same-day shipment for all orders placed by 4PM. Scalable without rework.
Fulfillment DesignWarehouse OperationsStartup ScalingTeam Development
Results
500%
Throughput increase
4PM
Same-day shipment cutoff achieved
Scalable layout — no rework required
Healthcare Tech
$800K
Cost Savings
Microsoft & GE Healthcare JV: Infrastructure at Scale
A healthcare technology startup — a joint venture between Microsoft and GE Healthcare — with data center gaps, fragmented processes, and no formal IT support model. Assessed end-to-end architecture, standardized processes, deployed ServiceNow, and built organizational maturity. Reduced data center footprint 50%. Saved $800K. Infrastructure scaled reliably as the business grew.
InfrastructureCloud OperationsServiceNowOrg Maturity
Results
50%
Data center footprint reduction
$800K
Direct cost savings
$30K+
Community giving program launched
Large Technology
5x
Throughput Growth
10x Growth: Scaling Operations Without Scaling Headcount
A global tech company scaling rapidly with no standard processes, 250+ internal customers, and no project visibility. Standardized service offerings, built an order intake system, created real-time visualization, and developed automated data validation. Active project volume scaled from 200 to 1,000. Build time reduced 25%. 5x throughput without proportional cost growth.
Process StandardizationProgram ManagementVisibility Systems10x Growth
Results
25%
Build time reduction
5x
Throughput (200 to 1,000 projects)
100%
Data quality via automated validation
Large Technology
$22M
Saved Per Region
Azure Global Expansion: 85% Faster Time-to-Market
A global cloud platform where new region launches took up to 18 months and delivered only four services. Siloed teams, fragmented ownership, and late-stage quality issues delayed customer access. Mapped the full launch lifecycle, integrated siloed teams, removed process blockers, and shifted quality controls upstream. 14 new Azure regions launched. Time-to-market reduced 85%. $22M saved per region.
AzureGlobal ExpansionProcess TransformationCross-Functional
Results
85%
Time-to-market reduction
$22M+
Saved per region launched
14
New Azure regions delivered
400%
More services available at launch

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